Advances in Nonconventional Machining Processes

Author(s): Kamaljit Singh and Virat Khanna

DOI: 10.2174/9789811483653120010009

Current Developments in Machining of Titanium Based Alloys using Wire EDM

Pp: 103-119 (17)

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Abstract

SHS investigation development is considered from the geographical and historical viewpoint. 3 stages are described. Within Stage 1 the work was carried out in the Department of the Institute of Chemical Physics in Chernogolovka where the scientific discovery had been made. At Stage 2 the interest to SHS arose in different cities and towns of the former USSR. Within Stage 3 SHS entered the international scene. Now SHS processes and products are being studied in more than 50 countries.

Abstract

Demand for advanced materials, possessing, and better properties is always there in the multi-disciplinary fields of automotive, aerospace and medical applications requires advanced machining processes. Wire electric discharge machining (WEDM) is a promising non-traditional machining method utilized extensively to machine materials with varying hardness and intricate shapes with great accuracy and precision. A WEDM is a non-contact process, involves the removal of material in the form of spark erosions. DC electrical sparks are constantly generated between the wire electrode and the workpiece to achieve desired shape on the component. The input variable such as pulse-on-time, pulse-off-time, wire speed, servo voltage and flushing pressure can be tuned and controlled in order to optimize the machining process responses. The aim of this study is to identify the significant effects of process parameters on MRR, TWR, SR and surface morphology of titanium nickel memory alloys. Additionally, areas have been recognized that require intense research considerations. Future aspects of WEDM are also presented.

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