Bidirectional DC-DC Converter and Improved Electrical Vehicle Dynamic Response Control

Page: [444 - 455] Pages: 12

  • * (Excluding Mailing and Handling)

Abstract

Background: In automotive applications where bidirectional power flow is necessary to lighten the power system, dual active bridge (DAB) converters are frequently employed. Variations in the required output voltage, erratic input voltage, and shifting loads all have an impact on this converter. As a result, converter performance has to be improved. To increase efficiency, the current stress of the DC-DC converter must be optimised. This paper proposes a control scheme for the coupled inductor bidirectional DC-DC (CIB DC-DC) converter utilising both model predictive control (MPC) and a proportional-integral (PI) controller. The integration of these control techniques aims to enhance the performance and efficiency of the converter.

Methods: The MPC algorithm is employed to predict the converter's future behaviour based on a dynamic model, taking into account system constraints and performance criteria. By optimising the control action over a finite time horizon, the MPC algorithm ensures an optimal response, considering the current state and anticipated changes. Additionally, a PI controller is incorporated to augment the control strategy. The proportional component of the PI controller enables a fast initial response to the error between the desired and actual converter outputs. The integral component eliminates steady-state errors and provides robustness against disturbances, resulting in improved overall system performance.

Results: The proposed control scheme is implemented and evaluated through simulations and experimental tests on a prototype converter. The results demonstrate the effectiveness of the combined MPC and PI controller approach.

Conclusion: The coupled inductor bidirectional DC-DC (CIB DC-DC) converter using MPC can provide precise control of power flow between two voltage domains, enabling efficient bidirectional power transfer. The predictive capabilities of MPC allow it to adapt to varying load conditions and respond quickly to changes, ensuring stable operation and accurate regulation of voltage and current. Overall, the coupled inductor bidirectional DC-DC converter controlled using MPC over PI offers improved performance, efficiency, and flexibility compared to traditional control methods. MPC can handle the complex dynamics response and non-linear characteristics of the converter, making it suitable for bi-directional vehicle charging applications, where precise control and high efficiency can be achieved.

Graphical Abstract

[1]
H. Shi, H. Wen, Y. Hu, and L. Jiang, "Reactive power minimization in bidirectional DC–DC converters using a unified-phasor-based particle swarm optimization", IEEE Trans. Power Electron., vol. 33, no. 12, pp. 10990-11006, 2018.
[http://dx.doi.org/10.1109/TPEL.2018.2811711]
[2]
Y.W. Cho, W.J. Cha, J.M. Kwon, and B.H. Kwon, "High-efficiency bidirectional dab inverter using a novel hybrid modulation for stand-alone power generating system with low input voltage", IEEE Trans. Power Electron., vol. 31, no. 6, pp. 4138-4147, 2016.
[http://dx.doi.org/10.1109/TPEL.2015.2476336]
[3]
J. Everts, F. Krismer, J. Van den Keybus, J. Driesen, and J.W. Kolar, "Optimal ZVS Modulation of Single-Phase Single-Stage Bidirectional DAB AC–DC Converters", IEEE Trans. Power Electron., vol. 29, no. 8, pp. 3954-3970, 2014.
[http://dx.doi.org/10.1109/TPEL.2013.2292026]
[4]
D. Das, V.M. Hrishikesan, C. Kumar, and M. Liserre, "Smart transformer-enabled meshed hybrid distribution grid", IEEE Trans. Ind. Electron., vol. 68, no. 1, pp. 282-292, 2021.
[http://dx.doi.org/10.1109/TIE.2020.2965489]
[5]
F. Ruiz, M.A. Perez, J.R. Espinosa, T. Gajowik, S. Stynski, and M. Malinowski, "Surveying solid-state transformer structures and controls: providing highly efficient and controllable power flow in distribution grids", IEEE Ind. Electron. Mag., vol. 14, no. 1, pp. 56-70, 2020.
[http://dx.doi.org/10.1109/MIE.2019.2950436]
[6]
M. Liserre, G. Buticchi, M. Andresen, G. De Carne, L.F. Costa, and Z.X. Zou, "The smart transformer: Impact on the electric grid and technology challenges", IEEE Ind. Electron. Mag., vol. 10, no. 2, pp. 46-58, 2016.
[http://dx.doi.org/10.1109/MIE.2016.2551418]
[7]
G. Buticchi, L.F. Costa, D. Barater, M. Liserre, and E.D. Amarillo, "A quadruple active bridge converter for the storage integration on the more electric aircraft", IEEE Trans. Power Electron., vol. 33, no. 9, pp. 8174-8186, 2018.
[http://dx.doi.org/10.1109/TPEL.2017.2781258]
[8]
F. Krismer, and J.W. Kolar, "Accurate power loss model derivation of a high-current dual active bridge converter for an automotive application", IEEE Trans. Ind. Electron., vol. 57, no. 3, pp. 881-891, 2010.
[http://dx.doi.org/10.1109/TIE.2009.2025284]
[9]
Y. Shi, R. Li, Y. Xue, and H. Li, "Optimized operation of current-fed dual active bridge DC–DC converter for PV applications", IEEE Trans. Ind. Electron., vol. 62, no. 11, pp. 6986-6995, 2015.
[http://dx.doi.org/10.1109/TIE.2015.2432093]
[10]
O. Aldosari, R.L.A. Garcia, J.C. Balda, and S.K. Mazumder, "Design trade-offs for medium- and high-frequency transformers for isolated power converters in distribution system applications", In IEEE International Symposium on Power Electronics for Distributed Generation Systems (PEDG)
Charlotte, NC, USA, 2018, pp. 1-7, 2018. [http://dx.doi.org/10.1109/PEDG.2018.8447788]
[11]
D.A. Herrera-Jaramillo, D. González Montoya, E.E. Henao-Bravo, C.A. Ramos-Paja, and A.J. Saavedra-Montes, "Systematic analysis of control techniques for the dual active bridge converter in photovoltaic applications", Int. J. Circuit Theory Appl., vol. 49, no. 9, pp. 3031-3052, 2021.
[http://dx.doi.org/10.1002/cta.3031]
[12]
Y. Du, S. Baek, S. Bhattacharya, and A.Q. Huang, "High-voltage high-frequency transformer design for a 7.2kV to 120V/240V 20kVA solid state transformer", In IECON 2010 - 36th Annual Conference on IEEE Industrial Electronics Society, 07-10 Nov, 2010, Glendale, AZ, USA, 2010.
[http://dx.doi.org/10.1109/IECON.2010.5674828]
[13]
C. Liu, L. Qi, X. Cui, and X. Wei, "Experimental extraction of parasitic capacitances for high-frequency transformers", IEEE Trans. Power Electron., vol. 32, no. 6, pp. 4157-4167, 2017.
[http://dx.doi.org/10.1109/TPEL.2016.2597498]
[14]
H. Ataullah, T. Iqbal, I.U. Khalil, A.S. Mohammad, N. Ullah, and M. Emad Farrag, "Analysis and verification of leakage inductance calculation in DAB converters based on high-frequency toroidal transformers under different design scenarios", Energies, vol. 15, no. 17, p. 6176, 2022.
[http://dx.doi.org/10.3390/en15176176]
[15]
S. Hazra, S. Madhusoodhanan, G.K. Moghaddam, K. Hatua, and S. Bhattacharya, "Moghaddam, G.K Hatua, K Bhattacharya, “Design considerations and performance evaluation of 1200V 100A sic mosfet-based two-level voltage source converter,”", IEEE Trans. Ind. Appl., vol. 52, no. 5, pp. 4257-4268, 2016.
[http://dx.doi.org/10.1109/TIA.2016.2587098]
[16]
B. Zhao, Q. Song, W. Liu, and Y. Sun, "Overview of dual-active-bridge isolated bidirectional DC–DC converter for high-frequency-link power-conversion system", IEEE Trans. Power Electron., vol. 29, no. 8, pp. 4091-4106, 2014.
[http://dx.doi.org/10.1109/TPEL.2013.2289913]
[17]
B. Zhao, Q. Yu, and W. Sun, "Extended-phase-shift control of isolated bidirectional DC–DC converter for power distribution in microgrid", IEEE Trans. Power Electron., vol. 27, no. 11, pp. 4667-4680, 2012.
[http://dx.doi.org/10.1109/TPEL.2011.2180928]
[18]
Hua Bai, and C. Mi, "Eliminate reactive power and increase system efficiency of isolated bidirectional dual-active-bridge DC–DC converters using novel dual-phase-shift control", IEEE Trans. Power Electron., vol. 23, no. 6, pp. 2905-2914, 2008.
[http://dx.doi.org/10.1109/TPEL.2008.2005103]
[19]
B. Zhao, Q. Song, W. Liu, and W. Sun, "Current-stress-optimized switching strategy of isolated bidirectional DC–DC converter with dual-phase-shift control", IEEE Trans. Ind. Electron., vol. 60, no. 10, pp. 4458-4467, 2013.
[http://dx.doi.org/10.1109/TIE.2012.2210374]
[20]
D. Segaran, D.G. Holmes, and B.P. McGrath, "Comparative analysis of single and three-phase dual active bridge bidirectional DC-DC converters", In Australasian Universities Power Engineering Conference 14-17 Dec 2008, Sydney, NSW, Australia, pp. 1-6, 2008.
[21]
R.T. Naayagi, A.J. Forsyth, and R. Shuttleworth, "High-power bidirectional DC–DC converter for aerospace applications", IEEE Trans. Power Electron., vol. 27, no. 11, pp. 4366-4379, 2012.
[http://dx.doi.org/10.1109/TPEL.2012.2184771]
[22]
P.N. Verma, D.K. Lilhare, and A. Kumbhakar, "Modern topology of bidirectional DC-DC converter for deduction in leakagecurrent", Int. J. Comput. Sci. Eng., vol. 7, no. 7, pp. 14176-14181, 2017.
[23]
F. Jauch, and J. Biela, "Generalized modeling and optimization of a bidirectional dual active bridge DC-DC converter including frequency variation", In 2014 International Power Electronics Conference (IPEC-Hiroshima 2014 - ECCE ASIA), Hiroshima, Japan, 2014, pp. 1788-1795, 2014.
[http://dx.doi.org/10.1109/IPEC.2014.6869826]
[24]
Y. Hu, W. Xiao, W. Cao, B. Ji, and D.J. Morrow, "Three-port DC–DC converter for stand-alone photovoltaic systems", IEEE Trans. Power Electron., vol. 30, no. 6, pp. 3068-3076, 2015.
[http://dx.doi.org/10.1109/TPEL.2014.2331343]
[25]
L. Cao, K.H. Loo, and Y.M. Lai, "Output-impedance shaping of bidirectional DAB DC–DC converter using double-proportional-integral feedback for near-ripple-free DC bus voltage regulation in renewable energy systems", IEEE Trans. Power Electron., vol. 31, no. 3, pp. 2187-2199, 2016.
[http://dx.doi.org/10.1109/TPEL.2015.2433535]
[26]
B.Y. Enomoto, K.C.M. Carvalho, L.M. Junior, and W. Komatsu, "Analysis of closed loop operation of an isolated bidirectional DAB DC-DC converter with LC coupling", In 2018 International Power Electronics Conference (IPEC-Niigata 2018 -ECCE Asia), 20-24 May, 2018, Niigata, Japan, 2018.
[http://dx.doi.org/10.23919/IPEC.2018.8507522]
[27]
E. Ahmad, J. Iqbal, M. Arshad Khan, W. Liang, and I. Youn, "Predictive control using active aerodynamic surfaces to improve ride quality of a vehicle", Electronics, vol. 9, no. 9, p. 1463, 2020.
[http://dx.doi.org/10.3390/electronics9091463]
[28]
M.I. Ullah, S.A. Ajwad, M. Irfan, and J. Iqbal, "MPC and H-infinity based feedback control of non-linear robotic manipulator", In 2016 International Conference on Frontiers of Information Technology (FIT)
2016, Islamabad, Pakistan, pp. 136-141, 2016. [http://dx.doi.org/10.1109/FIT.2016.033]